{"id":6225,"date":"2023-03-22T16:05:12","date_gmt":"2023-03-22T08:05:12","guid":{"rendered":"https:\/\/www.cncmachiningshops.com\/?p=6225"},"modified":"2023-03-24T14:16:39","modified_gmt":"2023-03-24T06:16:39","slug":"milling-machining-learn-about-milling-tools-machining-methods-and-steps","status":"publish","type":"post","link":"https:\/\/www.cncmachiningshops.com\/it\/milling-machining-learn-about-milling-tools-machining-methods-and-steps\/","title":{"rendered":"Lavorazione a fresatura: scopri gli utensili da fresatura, i metodi di lavorazione e le fasi del processo"},"content":{"rendered":"<h2><strong>1. Che cos'\u00e8 <\/strong><strong>Fresatura<\/strong><\/h2>\n<p>Per il processo di fresatura sono necessarie fresatrici, pezzi da lavorare, dispositivi di fissaggio e utensili. Durante il processo di fresatura, i pezzi vengono fissati al piano della macchina tramite il sistema di serraggio. Gli utensili da taglio utilizzano inserti di vari spessori, in carburo o ceramica, e l\u2019operatore regola la velocit\u00e0 sul tavolo per muovere e ruotare in modo ottimale l\u2019intero pezzo, al fine di realizzare varie caratteristiche sulla superficie del pezzo stesso. La fresatura pu\u00f2 essere eseguita anche su un asse orizzontale o verticale.<\/p>\n<p>&nbsp;<\/p>\n<h2><strong>2.<\/strong><strong>Quando ricorrere alla fresatura<\/strong><\/h2>\n<p>La fresatura \u00e8 indicata per la lavorazione di pezzi che non hanno una forma circolare. La fresatura sembra consentire la lavorazione di qualsiasi altra forma, poich\u00e9 offre numerose possibilit\u00e0 operative: fori, scanalature, cavit\u00e0 e contorni superficiali tridimensionali sono tutte opzioni realizzabili con questa tecnica.<\/p>\n<h2>3.<strong>L'operatore meccanico utilizza il metodo della fresatura<\/strong>:<\/h2>\n<p>1. Lavorazione di componenti partendo da zero<br \/>\n2. Individuare il processo ausiliario del pezzo, individuare la scanalatura del pezzo, la filettatura e la superficie di taglio, nonch\u00e9 l\u2019apertura.<\/p>\n<h2>4.<strong>Impiego di diverse frese nella lavorazione meccanica<\/strong><\/h2>\n<p>La forma ottenuta mediante fresatura \u00e8 determinata dall'utensile e dall'operazione. La seguente introduzione riguarda l'utensile utilizzato.<\/p>\n<ul>\n<li><strong>Fresatura smussata<\/strong><\/li>\n<\/ul>\n<p>La fresatura a smusso consiste nel far scorrere la fresa lungo il bordo del pezzo o dell'elemento da lavorare; l'angolo dello smusso \u00e8 in genere di 45 gradi. La formula per calcolare la profondit\u00e0 di taglio \u00e8: (raggio dell'utensile \u2013 raggio dell'utensile) \u2013 larghezza dello smusso \u2013 gioco.<\/p>\n<ul>\n<li><strong>Fresatura verticale<\/strong><\/li>\n<\/ul>\n<p>Fresine verticali, disponibili in forme molto diverse. La fresa a testa cilindrica esegue un taglio a gradini o a fessura sul pezzo, determinato dalla distanza tra i gradini, per lavorare caratteristiche specifiche quali contorni, fessure, cavit\u00e0 e persino contorni superficiali complessi.<\/p>\n<ul>\n<li><strong>Perforazione<\/strong><\/li>\n<\/ul>\n<p>La punta da trapano penetra nel componente per praticare un foro di diametro variabile. Il foro pu\u00f2 essere cieco o passante, ovvero estendersi per tutta la lunghezza del pezzo.<\/p>\n<ul>\n<li><strong>Allievo<\/strong><\/li>\n<\/ul>\n<p>L'utensile di alesatura penetra nel pezzo in senso assiale e asporta materiale lungo la superficie interna per realizzare diverse forme<\/p>\n<ul>\n<li><strong>Alesatura<\/strong><\/li>\n<\/ul>\n<p>L'alesatore viene spostato in senso assiale per allargare l'apertura esistente fino a raggiungere le dimensioni dell'utensile. Lo scopo principale dell'alesatura \u00e8 quello di ottenere un'apertura pi\u00f9 precisa e una superficie pi\u00f9 liscia.<\/p>\n<ul>\n<li><strong>Toccando<\/strong><\/li>\n<\/ul>\n<p>La filettatura consiste nell\u2019utilizzare un maschio per realizzare una filettatura in un foro al fine di ottenere la profondit\u00e0 desiderata. I fori esistenti vengono solitamente praticati in base alla misura del maschio desiderato, in modo da poterlo inserire.<\/p>\n<p>&nbsp;<\/p>\n<p>Gli utensili utilizzati nelle frese sono leghe dure che consentono di tagliare metalli morbidi o plastica nella misura massima possibile. Il materiale degli utensili delle frese pu\u00f2 essere il seguente:<br \/>\n\u25cf Acciaio rapido (HSS)<br \/>\n\u25cf Acciaio carbonizzato<br \/>\n\u25cf Acciaio al carbonio<br \/>\n\u25cf Acciaio rapido al cobalto<\/p>\n<p>In generale, la tornitura e la fresatura vengono eseguite separatamente, ma ora disponiamo di una macchina orizzontale combinata per tornitura e fresatura o di altri modelli in grado di eseguire entrambe le operazioni contemporaneamente. Ci\u00f2 comporta un aumento della produttivit\u00e0 e una riduzione dei tempi e dei costi di configurazione e attrezzaggio.<\/p>\n<p>Per comprendere come gestire efficacemente i progetti di lavorazione CNC, \u00e8 necessario innanzitutto comprendere il metodo di lavorazione e l\u2019utilizzo dei percorsi utensile. Un tipico lavoro CNC si ottiene dalla lavorazione di pezzi. Una volta pronti a delineare il profilo laterale per avviare un nuovo progetto, potete contattarci per ricevere un preventivo vantaggioso. Dopo aver ricevuto l\u2019ordine, inizieremo ad analizzare le altre caratteristiche e i dettagli pi\u00f9 specifici. Conoscere la complessit\u00e0 e i limiti di ciascun percorso utensile vi dar\u00e0 la sicurezza necessaria per affidarci la lavorazione di qualsiasi pezzo.<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>1. Che cos\u2019\u00e8 la fresatura? Per il processo di fresatura sono necessarie fresatrici, pezzi da lavorare, dispositivi di fissaggio e utensili. Durante il processo di fresatura, il<\/p>","protected":false},"author":1,"featured_media":6188,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[107],"tags":[],"class_list":["post-6225","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cnc-milling-guide"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.5 (Yoast SEO v28.7) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Milling Machining: Learn About Milling Tools, Machining Methods and Steps - CNC Machining Shops<\/title>\n<meta name=\"description\" content=\"Milling machines, workpieces, fixtures and tools are required for the milling process. During the milling process, the parts are clamped to the machine table by the clamp reinforcement. 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